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Chemigation
Initiative |
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REQUIRED CHEMIGATION SAFETY DEVICES
* Device cannot be used with the Venturi Injector
** Device not required if a 10-psi Check Valve is used as an alternative
to the Solenoid Operated Valve
Equipment Required on the Irrigation Pipeline
To prevent backflow of pesticide residues to the water
source, pesticide labels state, "the system must contain a functional
check valve, vacuum relief
valve, and low pressure drain (PDF, 142 kb) appropriately located
on the irrigation pipeline to prevent water source contamination from
backflow." These devices must be installed in the following manner.
- The check valve must be installed between the water source and
the injection point.
- The low pressure drain must be installed upstream of the check
valve to dispose of small volumes of fluid which may leak past
the check valve.
- The vacuum relief valve, or combination air and vacuum relief
valve, must be installed upstream of the check valve to prevent
the formation of a vacuum which could cause backsiphonage.
Click on photo to enlarge image - Irrigation line check valve, vacuum relief valve, and low pressure drain
Alternative Device for (A), (B), and (C):
- A gooseneck pipe loop located in the main water line immediately
downstream of the irrigation water pump. The bottom side of
the pipe at the loop apex must be at least 24 inches above the
highest sprinkler or other type of water emitting device in
the field. The loop must contain a vacuum relief valve (or combination
air and vacuum relief valve) at the apex of the pipe loop. The
pesticide injection port must be located downstream of the apex
of the pipe loop and at least 6 inches below the bottom side
of the pipe at the loop apex.
- To help ensure the efficiency of the chemigation, pesticide
labels state, "the irrigation line or water pump must include
a functional
pressure switch (PDF, 144 kb) which will stop the water pump
motor when the water pressure decreases to the point where pesticide
distribution in adversely affected." The pressure switch must
be installed downstream of the irrigation pump to identify pressures
too low for proper pesticide application or low pressure conditions
signifying irrigation pump failure.
Click on photo to enlarge image - Pressure switch
Required Power and System Interlocks
- To automatically stop the pesticide application if there is
a loss of pressure or if the irrigation pump stops, the pesticide
label states, "the system must contain functional interlocking
controls (PDF, 160 kb) to automatically shut off the pesticide
injection pump when the water pump motor stops."
- The system must interlock the normally closed solenoid or
hydraulically operated valve with the metering pump or Venturi
bypass booster pump so that the valve closes upon shut down
of the injection pump or Venturi bypass booster pump.
- It must also interlock the normally closed solenoid or hydraulically
operated valve with the pressure switch so that the valve opens
only when the main irrigation line is adequately pressurized.
Equipment Required on the Injection Line
- "The pesticide injection pipeline must also
contain a functional, normally
closed, solenoid-operated valve (PDF, 140 kb) located on the
intake side of the injection pump and connected to the system
interlock to prevent fluid from being withdrawn from the supply
tank when the irrigation system is either automatically or manually
shut down." Several alternatives to this device are listed below.
Click on photo to enlarge image - Normally closed, solenoid-operated valve
Alternative Devices for the Solenoid-Operated
Valve:
- Functional spring-loaded
check valve with a minimum of 10 pounds per square inch (psi)
cracking pressure (PDF, 133 kb).
- This alternative is appropriate for only those chemigation systems
using a positive displacement injection pump and is not for
use with Venturi injection systems.
- This device must prevent irrigation water under pressure
from entering the pesticide injection line and must prevent
leakage from the pesticide supply tank on system shutdown.
- It must be constructed of pesticidally resistant materials.
- This single device can substitute for both the solenoid-operated
valve and the functional, automatic, quick closing check valve
in the pesticide injection line.
Click on photo to enlarge image - 10-psi injection line check valve
- Functional
normally closed, hydraulically operated check valve
(PDF, 150 kb).
- The control line must be connected to the main water line
such that the valve opens only when the main water line is
adequately pressurized.
- This device must prevent leakage from the pesticide supply
tank on system shutdown.
- It must be constructed of pesticidally resistant materials.
Click on photo to enlarge image - Normally closed, hydraulically operated check valve
- Functional
vacuum relief valve (PDF, 161 kb) located in the pesticide
injection line between the positive displacement pesticide injection
pump and the check valve.
- This alternative is appropriate for only those chemigation
systems using a positive displacement pesticide injection
pump and is not for use with Venturi injection systems.
- This device must be elevated at least 12 inches above the
highest fluid level in the pesticide supply tank and must
be the highest point in the injection line.
- It must open at 6 inches water vacuum or less and must be
spring loaded or otherwise constructed such that it does not
leak on closing.
- It must prevent leakage from the pesticide supply tank on
system shutdown.
- It must be constructed of pesticidally resistant materials.
- To inject the pesticide into the irrigation line,
pesticide labels state, "systems must use a
metering pump (PDF, 143 kb), such as a positive displacement
injection pump (e.g., diaphragm pump) effectively designed and
constructed of materials that are compatible with pesticides and
capable of being fitted with a system interlock." However, the
Venturi injector may be used in place of the metering pump and
has specific requirements listed in the next
section.
Click on photo to enlarge image - Pesticide metering pump
- "The pesticide injection pipeline must contain a
functional, automatic,
quick-closing check valve (PDF, 132 kb) to prevent the flow
of fluid back toward the injection pump." This device prevents
the irrigation water from overflowing the pesticide tank.
Click on photo to enlarge image - Injection line check valve
Alternative Device to a Metering Pump:
A Venturi injector may be used in place of the metering pump and
may be inserted (1) directly into the main irrigation
line, (2) into a bypass line, or (3) into
a bypass line with an auxiliary booster water pump.
- Auxiliary booster water pumps must be connected with the system
interlock such that they are automatically shut off when the main
line irrigation pump stops or in cases where there is no main
line irrigation pump, when the water pressure decreases to the
point where pesticide distribution is adversely affected.
- Venturi systems must be constructed of pesticidally resistant
materials.
- The line from the pesticide supply tank to the Venturi must
contain a functional, automatic, quick closing check valve to
prevent the flow of the liquid back toward the pesticide supply
tank. This valve must be located immediately adjacent to the Venturi
pesticide inlet.
- This same supply line must also contain either a functional
normally closed solenoid-operated valve connected to the system
interlock or a functional normally closed hydraulically operated
valve which opens when the main water line is adequately pressurized.
- In bypass systems, as an option to placing both valves in the
line from the pesticide supply tank, the check valve may be installed
in the bypass immediately upstream of the Venturi water inlet
and either the normally closed solenoid or hydraulically operated
valve may be installed immediately downstream of the Venturi water
outlet.
1) Diagrams of Inline Venturi Systems (inserted directly into the main irrigation line): |
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2) Diagrams of Bypass
Venturi Systems with a Gate or Butterfly Valve (inserted into a bypass line): |
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3) Diagrams of Bypass
Venturi Systems with a Booster Pump (inserted into a bypass line with an auxiliary booster water pump): |
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Summary
Proper equipment is the first step in complying with the safety
requirements. The safety devices are effective in protecting the
water supply, preventing pesticide spills and ensuring that injections
only occur when the irrigation system is operating properly. Always
check your local regulations to see if they exceed the requirements
stated above.
Additional Information:
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